Aerospace component testing is critical to ensuring the safety, reliability, and performance of aircraft parts like fuel nozzles and sub-assemblies. Our automated systems perform stress, leak, and pressure tests, thermal analysis, and performance assessments, all engineered to meet the rigorous standards of the aviation industry. With advanced automation and real-time data analysis, we provide precise, repeatable results that help prevent failures and ensure compliance.
With over 30 years of testing expertise, we deliver customizable testing platforms and comprehensive support services tailored to the unique challenges of aerospace applications. By incorporating best practices from the automotive, battery, and pharmaceutical industries, we drive smarter, safer, and faster advancements in aviation, accelerating innovation and enhancing manufacturing performance.
Customer Challenges
Achieving the required accuracy and repeatability across different designs.
Ensuring testing systems can handle corrosive fluid (jet calibration fuel) without wear or breaking down.
Evaluating component performance across a wide pressure range (0 to 3000 psi) to replicate and withstand demanding operating conditions.
Maintaining quality standards and regulatory compliance while integrating diverse testing procedures.
Every testing project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.
Our Approach
We work with aerospace manufacturers to establish product testing needs and deliver complete automated test systems that are tailored to a customer’s application and assembly production requirements.
Collaborative Testing Development
Early engagement to define system-level specifications, compliance standards, and safety requirements.
Customizable & Modular Design
Configurable, programmable testing systems with interchangeable fixtures and universal hydraulic units to support diverse requirements.
Robust Testing Platform
Test Executive Suite is quickly configurable to ensure accurate tracking, calibration, and measurement of components.
Advanced Testing Methodologies
Comprehensive testing capabilities help verify component functionality, safety and compliance.
Customer Benefits
Verify Component Quality
Ensure aerospace components or subassembly systems meet rigorous specifications.
Scalable & Flexible Platform
Testing software and hardware that can evolve with the business needs.
Safety & Compliance
Comply with safety and regulatory standards.
After Sales Support
Spare parts, remote support, customer training, and preventive machine health checks.
Aviation Component Testing Application Examples
Fuel Nozzle Test & Validation
Fuel Nozzle testing verifies spray patterns, flow rates, and seal integrity to ensure consistent fuel delivery, essential for safe and efficient engine operation. This process requires accuracy and repeatability across various designs, optimizing testing at critical manufacturing stages and ensuring equipment can endure harsh MIL-PRF 7024F calibration fluid.
Our advanced automated testing systems deliver high-precision measurements with customized test stands for flow and spray quality, while adhering to safety standards. Our team of experts works with customers to design fuel nozzle systems capable of performing multiple tests including:
- Flow Test Validation
- Leak Testing
- Check Valve Testing
- Pressure/Flow Testing
- Certification & Traceability
Patternator Test & Validation
A patternator is a specialized device used to measure the fuel distribution from the nozzle, ensuring spray patterns are accurate and consistent. Verifying these patterns is crucial to achieving optimal combustion, preventing engine performance issues, and maintaining the efficiency and safety of aircraft engines.
Our testing systems provide precise measurements of spray distribution, considering factors such as nozzle design and fuel properties. This includes flow test validation, leak testing, and verification of fuel nozzle spray angle and width. Built to endure high pressures and temperatures, these systems ensure repeatability and consistency, crucial for maintaining aircraft performance and safety. With customized test stands, spray fixtures, advanced automation technologies, and comprehensive support services, our systsems optimize the patternator testing process for improved quality assurance.
Aviation Sub-Component Assembly Testing
We provide a comprehensive range of sub-component assembly testing solutions to ensure components, from gages to engine parts, meet the rigorous quality and performance standards for safe aircraft operation. Combining advanced automation, high-performance equipment, and flexible software, our customizable systems deliver precise and repeatable results. The modular testing platform easily adapts to diverse specifications, while real-time data analysis offers immediate insights to enhance testing efficiency.
