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We are dedicated to developing assembly testing systems and validation programs that are robust, reliable, and customized to meet specific customer applications and industry requirements. With expertise across EV, automotive battery assembly, grid batteries, fuel cell, and consumer product goods, we offer test solutions, data monitoring, gauge repeatability, leak testing, start-to-final test, and more.
Every testing project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.
We offer comprehensive software solutions for testing, line control, and data analysis. With Test Executive Suite, you can ensure product parts meet standards through measurement and control. Our Sequenced Automation Manufacturing Solution (SAMS) controls and verifies your lines and build process. Operators can access real-time production data, analytics, and reporting using our Reporting Analysis Line Production History (RALPH) software.
Flexible automation testing to support multiple part types.
Identify, remove, and fix early in the process.
Protect the brand and consumer by ensuring products meet specifications reducing field failures.
Testing software that can evolve with the business needs.
Using advanced digital twin technology, our team of engineers help customers virtually simulate and emulate product designs and processes to test and optimize performance before production lines are built. Digital twin technology can be used for product design and process debugging, testing, validation, integration and operator training. Using this data, customers can refine tooling designs and assembly processes for higher return on investments, reduced risk and improved speed to market.
We offer in-line and end-of-line testing, including electrical functional testing, leak testing, ingress protection for liquids (IPX 6-7) and more. Our leak testing system leverages air compared to tracer gas to reduce operating costs. We can detect 10 ml. of air lost in a volume of 250,000 ml. Additionally, our modular connector design has up to 800V and 400A capability with charge and discharge capabilities and thermal monitoring. The connectors are easily maintained and help streamline testing across multiple battery form factors. Our engineering team works with battery customers to digitalize their lines to debug, optimize, and validate systems before lines are constructed.
We offer comprehensive testing capabilities to ensure that the fuel cells used in eMobility or energy grid storage applications meet performance and reliability while reducing the cost of market entry. Our team of experienced engineers collaborates with customers to validate manufacturing processes, making it easier to bring fuel cell manufacturing from the lab to production-ready test system. Our in-line and end-of-line cell testing capabilities include leak, seal, performance, electrical, welding, humidity, noise vibration harshness (NVH), and more.
We collaborate with nuclear power plants to design and test mission-critical automated tooling used in nuclear decommissioning, refurbishment, maintenance and new builds. Services include creating virtual simulation, building physical prototypes, and conducting extensive testing.
This helps mitigate risk, optimize designs, and provide facilities with the confidence that the tooling will operate as intended.
Our integrated submerged system testing and training facility features multiple pools to accommodate underwater testing of small and large nuclear equipment. Our unique approach provides greater flexibility for real-time system modifications and hands-on training without impacting project schedules or budgets. Verify that your system operates as expected in a submerged environment before it enters your nuclear facility.
We work with leading consumer product companies to develop assembly test systems and inspection solutions to ensure the integrity and safety of materials, parts, packaging and final assembled products. Our engineering experts design test systems that drive faster cycle time while delivering a quality product. Our robust capabilities include leak testing, seal and housing integrity, surface inspection, electrical testing, performance testing, gauge repeatability, and welding quality testing. We can customize our solutions to meet your unique product and regulatory needs.
CPG brands can profitably reshore with agile, high-speed automation. Digital automation enables brands to reduce development time and time to market.
A major e-commerce retailer was looking to finalize their prototype packaging machine and deploy these machines into production scale across their global fulfillment centers.
Manufacturing partners have proven experience solving complex challenges and know what works, what doesn’t, and why. Learn more by clicking the link.
2022 saw 66 EV platforms launched, and will double by 2024. The battery design is increasingly essential to the platform’s success, yet design changes are happening much further in the development process. Cell, Module, and Pack Testing solutions must be fast and support different form factors within the same line. But too often, companies move serial to solve the various battery form factors and specs. Multiple lines are inefficient, with a significantly larger footprint.
Tackling the battery revolution while ensuring product quality is challenging. Battery testing is not as simple as just “testing a battery.” Form factors, design elements, and systems change – they’re not fixed in time, and EV is just one battery application. Battery testing extends to power, grid storage, and more.
It’s an exciting time to be involved in the electrification industry. Tackling the battery revolution, from design to manufacturing is not an easy task. Simply stacking batteries is not a model that can scale. There are form factors and design elements that are not fixed in time, presenting significant hurdles. A scalable, modular approach with the right partner is critical for success.
The past two years have severely strained the global supply chain. Short-term fixes are no longer enough; reshoring assembly is now viable and profitable. Consumer Packaged Goods brands can now control and meet regional demand with agile and digital high-speed assembly.
Manual operation for decommissioning and refurbishment projects is not ideal due to high exposure rates and compromised safety; innovation through automation is required. Automation is not only possible but dramatically reduces downtime.
Consumer and industrial products can be assembled in the USA. In this highly interactive presentation, you will learn how Symphoni™, a high-speed, flexible assembly platform, is ideal for fast-moving assembly of small parts. Using real examples, understand the benefits and trade-offs of using Symphoni™ vs. traditional high speed assembly approaches.
It’s an exciting time to be involved in the automotive manufacturing industry. A revolution of electrification is underway, but there is a growing hurdle for OEMs to meet capacity demand and manage the evolution of technology changes that are coinciding. Learn how ATS Industrial Automation continues to be the partner of choice for EV battery module assembly and testing.
EV Battery Modules are evolving at a rapid pace. Chemistry, packaging, welding, material handling, software, and more make managing and testing EV batteries complex. Efficient battery testing must also evolve to support the growing demand and technology advances. Flexibility, modularity must be built-in, and the industry approach to battery module testing needs to shift its approach dramatically.
Watch Reuters’ FREE webinar “Addressing the Battery Module Challenges” on-demand as we discuss the complex game of EV battery module packs and automotive battery assembly systems. Watch this Free webinar to learn why many battery projects fail, where the EV battery market is going and why it is crucial to choose your partner now to ensure your future success.
ATS Industrial Automation has announced a contract to supply the semi-automated tooling for fuel channel installation for Bruce Power’s Major Component Replacement (MCR) Project.
ATS Industrial Automation announced a collaboration agreement to provide its expertise in tooling delivery to automate the deployment of Viridian Consulting’s ViridiScope® system for high radiation areas.
ATS Corporation’s (ATS) Industrial Automation business has announced a contract for their nuclear division with NuScale Power Corporation (NYSE:SMR) to build and test a prototype for the Module Assembly Equipment-Bolting (MAE-B) system, a critical part of the NuScale VOYGR™ small modular reactor (SMR) power plant.
ATS Corporation is pleased to share that its Industrial Automation business received the prestigious Innovation Award at the 2022 OCNI Annual General Meeting & Supplier Excellence Awards. The Organization of Canadian Nuclear Industries (OCNI) recognized ATS Industrial Automation for developing groundbreaking technology to fully automate the installation and inspection of Calandria Tubes in collaboration with Bruce Power in support of its CANDU nuclear refurbishment project. This new class of automation technology developed by ATS Industrial Automation delivers significant critical path savings while reducing worker radiation exposure.