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Consumer Product Manufacturing

Scalable Assembly Automation to Meet Fluctuating Consumer Demands

From electronics to health and hygiene products, consumer packaged goods (CPG) manufacturers face mounting pressure to quickly deliver high-quality products while navigating costs, compliance, and sustainability. ATS provides advanced, flexible automation solutions for high-volume assembly, helping brands stay competitive as global markets shift.

CPG Manufacturing Challenges

Fluctuating Production Demands: Short product life cycles and rapid innovation require scalable, flexible automation.

Cost Pressure and Quality Compliance: Manufacturers must balance cost efficiency with stringent safety and environmental standards.

Complex Assembly: Today’s CPG manufacturers need precision handling for electronics and multi-part health products.

Supply Chain Disruptions: Geopolitical shifts and reshoring trends increase the need for local, agile manufacturing.

Sustainability and Recyclability: Growing consumer focus and regulatory requirements on eco-friendly production.

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Benefits of CPG Manufacturing Automation  

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Speed and Scalability

Modular platforms enable rapid changeovers and high throughput.

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Global Expertise, Local Support

Proven track record with top-tier original equipment manufacturers (OEMs) and contract manufacturers.

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Digital Advantage

Real-time monitoring, virtual commissioning and digital training, reduce risk and downtime.

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Lifecycle Partnership

We offer a holistic approach—from pre-automation consulting to post-installation service plans.

CPG Manufacturing Applications

ATS delivers end-to-end automation solutions tailored to CPG segments:

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Consumer Electronics

High-volume, scalable automation solutions for smart devices, wearables, and accessories help consumer electronics manufacturers keep up with rapid innovation and short product lifecycles. Our modular platforms, Symphoni™ and SuperTrak™, enable fast changeovers and high throughput, while advanced vision systems and digital tools like Illuminate™ Manufacturing Intelligence drive quality and efficiency.

Power Tools

Power tool manufacturers must meet rising demand for cordless products that offer high performance, durability, and extended run times, while maintaining high-volume output. ATS delivers flexible automation for cordless drills, drivers, impact tools, brushless motors, gearboxes, electronic control modules, battery packs, and charging systems. Our platforms enable precise motor and gearbox assembly, battery integration, torque-controlled fastening, and end-of-line validation. With reconfigurable automation and integrated quality controls, manufacturers can efficiently manage product variants, seasonal demand, and evolving platforms.

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High-Speed Assembly Automation with Symphoni

Personal Care

Personal care products require tight tolerances and uncompromised quality standards. ATS provides advanced automation systems for razors, deodorant actuators. Our solutions integrate Symphoni™ technology for complex multi-part assembly and leverage real-time monitoring tools. This helps manufacturers reduce waste, improve overall equipment effectiveness (OEE), and meet global compliance standards.

Wearables & Home Monitoring

Wearables and home monitoring devices combine compact electronics, sensors, displays, batteries, and wireless connectivity in increasingly smaller form factors. ATS delivers precision automation and testing solutions for products such as smartwatches, wireless earbuds, charging cases, smart home hubs, and security devices. Our systems integrate vision-guided assembly, adhesive dispensing and UV curing, battery integration, IP-rated sealing, and end-of-line testing to help manufacturers achieve high quality, reliable performance, and efficient high-volume production.

High-Speed Material Handling with SuperTrak CONVEYANCE™

Consumer Product Component Assembly

Pumps & Motors

Consumer pumps and motors are critical for appliances, HVAC systems, and heat pumps, requiring consistent performance, efficiency, and reliability at scale. ATS provides automated assembly and testing solutions for motor and pump production, integrating precision assembly, rotor balancing and leak testing. These solutions help manufacturers enhance quality, boost throughput, and ensure traceability throughout production.

Battery Pack & Module

Battery packs and modules are essential for a wide range of consumer products. ATS delivers automated battery manufacturing and testing solutions for cell handling, joining, pack assembly, and in-process inspection. Integrated testing ensures electrical integrity, assembly quality, and product reliability, enabling manufacturers to improve traceability, reduce rework, and support high-volume production.

PCB Loading and Soldering

PCB Handling & Soldering

Printed circuit boards (PCBs) are the foundation of connected consumer devices. ATS provides automated PCB handling and soldering solutions for precise component placement, board transport, joining, inspection, and quality verification. These systems help manufacturers maintain product quality, increase throughput, and meet the high-volume demands of modern consumer electronics.