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Consumer Product Testing Solutions

Ensuring the quality, safety, and reliability of consumer products is crucial for maintaining customer trust and meeting regulatory requirements. Before a product reaches the consumer, it needs to be tested for quality, performance, durability, and overall functionality. For over 30 years, we have helped consumer product companies test and validate the integrity of materials, parts, packaging, and final assembled products. Our engineering experts work with companies to develop testing methodologies, quality control inspection, and assembly testing systems to ensure a product’s quality before it leaves the factory.

Customer Challenges

Maintaining product quality during production.

Identifying and optimizing in-line and end-of-line functional and performance tests.

Managing and testing multiple product designs, variations and form factors.

Training employees on how to maintain new technology and equipment.

Every testing project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.

Our Approach

We work with consumer goods manufacturers to establish product testing needs, methodologies and deliver complete automated test systems that are tailored to a customer’s application and assembly production requirements.

Standardized Test Solution

Robust Testing Platform

Test Executive Suite is quickly configurable to ensure products meet standards through measurement and control.

Digital Engineering

Monitor & Trace

Operators can access real-time production data, analytics, and reporting using our Reporting Analysis Line Production History (RALPH) software.

Employee looking at a screen containing data from a monitor & trace program.

Sequenced Automation Manufacturing

Highly flexible and configurable software platform for manufacturing and assembly lines, regardless of build complexity.

ATS Industrial Automation team members on the shop floor working on an automation project.

Proof of Concept

Validate test methods, systems and processes before build, reducing operational costs and risk.

Customer Benefits

Modular Approach icon.

Scale

Supports all levels of automation and low or high-volume throughput with consistent and repeatable testing.

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Flexibility

Easily adapts to multitude of product variations, sequencing changes, platforms and testing requirements.

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Verify Product Quality

Ensure products meet specifications, reducing returns and recalls.

Consumer Product Goods Testing Methods

Functional Testing

Functional testing confirms that a product performs as intended and helps companies identify potential issues, remove defective products and make necessary improvements before products reach the market. Used for everything from consumer electronics, tools, home goods, small appliances, packaging and more, functional tests include OEE performance, electrical, mechanical, reliability, environmental and leak testing.

Common Consumer Product Tests

  • Displacement/Distance
  • Force
  • Torque/Angle
  • Leak Test
  • Flow (Gas and Liquid)
  • Mass Flow
  • Pressure
  • Noise Vibration Harshness (NVH)
  • Temperature
  • Software Flashing
  • Memory Verification
  • Burn-In
  • Electrical Measurement
  • Mechanical Testing