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Precision Vane Blade Insertion for Fluid Transfer Pumps

Vane blades are critical components in fluid transfer and rotor pumps, where precise assembly is essential for optimal performance. Misalignment can increase wear, reduce durability, and compromise fluid flow, emphasizing the importance of accuracy.

We work with manufacturers to identify the best vane blade insertion method, providing both tooling based or robotic assembly systems. Leveraging over 45 years of automation and robotics experience, our systems deliver reliable, accurate, and consistent placement of blades into rotor slots. Our customized fixtures and tooling accommodate various part sizes and shapes, adding flexibility to production lines. Integrated vision systems enhance quality control and improve production line efficiency.

Vane Blade Insertion Challenges

Ensuring precise alignment of vane blades within rotor slots to maintain pump performance.

Managing oil film interference that affects the grip and placement of vane blades during insertion.

Detecting and correcting misalignments in real-time.

Improving line efficiency by optimizing insertion speed to meet production demands.

Every automation project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.

Benefits of Vane Blade Insertion Automation

Product Quality

Precise assembly reduces product defects for high-performance fluid transfer pumps.

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Increased Throughput

Automation improves cycle times for faster production.

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Line Integration

Seamlessly integrate into production assembly lines.

Vane Blade Insertion Methods

Vane Blade Insertion Tooling

Our tooling-based insertion solutions use specialized fixtures and automated systems to achieve precise placement of vane blades into rotor slots. These systems carefully handle delicate components of all sizes, ensuring accurate alignment and minimizing the risk of damage. Integration of vision systems and sensors enhances real-time quality control, allowing for real-time adjustments.

Vane Blade Insertion Robotics

Our robotic insertion systems use complex robotic arms with specialized end-of-arm tooling to handle and insert vane blades with high precision. With more flexibility than fixed tooling, this method ensures consistent accuracy, reduces human error, and automates repetitive tasks—suitable for lines that produce large part matrices. Vision systems provide real-time detection and correction of misalignments, improving cycle times and enhancing the final quality of the fluid pumps.