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Precision Adhesive Dispensing Systems

We specialize in precise adhesive dispensing to create strong, reliable bonds between materials essential for electronics, EV batteries, and automotive manufacturing industries. With expertise in dispensing and material science, we help manufacturers choose the best dispensing method and technologies for their applications.

ATS leverages advanced solutions such as robotics, vision guidance systems, dispense equipment for specialized materials, such as TIM or UV curable epoxies and finally in process monitoring to solve application challenges. We tailor dispensing systems to meet the unique needs of each project. Custom nozzles and tooling are used to optimize performance. Beyond just dispense, our team is fully capable of integrating the dispensing solutions into larger automation processes, handling complex motion profiles to ensure precise application and throughput.

Adhesive Dispensing Challenges

Understanding the unique handling and application requirements with different adhesives, including cyanoacrylates, UV curable materials, and epoxies.

Dispensing the correct adhesive volume for strong bonds while avoiding waste.

Controlling adhesive viscosity for proper flow and application.

Ensuring precise application to the target areas and preventing contamination.

Maintaining and cleaning dispensing systems to prevent clogging and keep systems running reliably.

Every automation project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.

Benefits of Adhesive Dispensing

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Accurate & Precise

Delivers controlled, targeted adhesive application for maximum bond strength.

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Reduces Waste

Dispenses precise volumes to minimize material usage.

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Customizable

Tailored systems with specialized nozzles and optimized tooling to meet specific production needs.

Reliable

Comprehensive maintenance and streamlined designs ensure consistent performance with minimal downtime.

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Fully Integrated Production Lines

Seamlessly integrate dispensing equipment into automated production lines to maintain high production rates.

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Efficiency & Speed

Accelerates production by automating repetitive tasks for faster throughput.

Applications of Adhesive Dispensing

Our adhesive dispensing systems are used across industrial applications to create strong and reliable bonds between materials and are useful gap fillers for thermal transfer, isolation and other mechanical properties.

Electric Vehicle (EV) Batteries

Bonds battery cells to carriers and other structural components; used in thermal interface material (TIM) application process, potting and electrical isolation.

Electronics

Essential for assembling components, securing wires, and encapsulating parts.

Automotive

Used for sealing, bonding, and assembling vehicle parts, such as car panels

Adhesive Dispensing Considerations

Material Types

Adhesive dispensing requires managing materials with distinct challenges. Cyanoacrylates bond quickly in moisture, needing sealed lines and regular maintenance to prevent clogs. UV curable adhesives depend on specific UV light, posing issues with opaque materials. Two-part epoxies demand precise mixing and fast application before curing, often requiring purging or disposable nozzles. Urethane, commonly used for sealing, requires high pumping pressure and quick application to prevent nozzle blockages.

With extensive expertise in dispensing systems, our team works with manufacturers to understand their needs, select the most suitable technology, customize nozzles and tooling, and implement reliable maintenance protocols for optimal performance.

Volume Metric Control of Adhesive Dispensing

Consistent volume metric control ensures the correct amount of adhesive or glue is applied during dispensing. This requires steady pressure and flow rates, accurate mixing ratios for two-part adhesives, and preventing blockages in the dispensing system. Variations in adhesive viscosity and environmental factors, such as temperature and humidity, can further complicate the process.

We assist companies in selecting the optimal dispensing method, whether it’s peristaltic pumps for fixed volumes, time and pressure controls using pressurized adhesive, or jetting for lower viscosity materials. To enhance reliability and quality, we integrate vision systems on the automated dispensing systems to monitor the application process in real-time, verifying placement.

Application and Position of the Adhesive

Accurate adhesive application is essential for strong bonds and preventing contamination, but challenges such as precise placement without overflow to unwanted areas, complex geometries, and varying surface conditions can complicate the process. Advanced motion control systems, including robotic dispensers, ensure precise nozzle positioning, can follow intricate paths, and adapt to surface variations. Vision systems monitor the process, detecting deviations and making real-time adjustments.

Viscosity

Understanding viscosity, the resistance of a material to flow, is critical in dispensing. High-viscosity materials require high pressure, straining equipment and complicating even application, while low-viscosity materials can spread uncontrollably. Durable pumps and nozzles handle thick materials, while precision technologies like jetting manage thinner ones. Regular maintenance keeps systems running smoothly, ensuring consistent performance. By managing adhesive viscosity and using the right tools, our solutions provide precise and efficient dispensing.

Dispensing Throughput

Dispensing throughput is crucial for production line efficiency and high-volume demands. We help manufacturers determine the right dispensing methods and equipment, such as pumps and nozzles, to ensure fast, steady, and accurate dispensing. Advanced motion control systems synchronize dispensing with substrate movement, enabling precise application at high speeds. Regular maintenance and calibration keep systems running at peak performance with minimal downtime. Integrated monitoring systems verify the dispensing process, ensuring accuracy and delivering high-quality results at maximum output.