Automation Myths Busted: What You Need to Know

Despite fears that automation will lead to significant job losses, recent studies indicate that automation is expected to create around 97 million new jobs around the globe.

Automation in the manufacturing industry has become a pivotal tool for enhancing efficiency, productivity, and competitiveness. Despite its numerous benefits, many misconceptions can hinder the adoption of automation. These myths, such as the idea that automation will replace jobs or is too expensive, often create unnecessary fear and resistance to the technology. It is crucial to debunk these misbeliefs to help manufacturing leaders understand the true potential of automated systems and how they improve everyday operations. By addressing these misconceptions, companies can make informed decisions and leverage the power of automation to drive growth and innovation.

Myth 1: Automation Will Replace Jobs

It’s a common concern that automation technologies will lead to widespread job loss. However, automation is not about taking away jobs—it’s about transforming them. Automation addresses workforce shortages by handling repetitive and low-skill tasks. This allows employees to focus on more complex and strategic activities. The shift enhances job satisfaction and fosters the development of a high-tech industry, which is crucial for OEMs to stay competitive in the global market.

Automation is also driving the trend of onshoring, or the practice of bringing manufacturing jobs back to North America. Many companies are looking to onshore their operations to be closer to their customer base and fully leverage the benefits of automation. This movement requires a skilled workforce to design, build, and maintain automated systems. The resurgence of manufacturing in regions like Detroit , where old factories are being renovated and new ones are being built, is a testament to how automation revitalizes local economies and creates high-value jobs. In fact, a 2023 report by NewMark revealed that $400 billion in investments will help generate over 210,000 jobs by 2030.

Myth 2: Automation is Too Expensive

Another common misconception about automation is that it is prohibitively expensive. While upfront investment is required, OEMs must consider the many major benefits and savings that automation brings. Return on investment (ROI) analysis often reveals that automation can significantly reduce costs over time.

For instance, automation can minimize labor costs, reduce errors, and improve efficiency. By automating low-skill tasks, staff can focus their time on value-added activities. What’s more, 78% of business leaders report increased productivity with automation, leading to long-term savings.

Moreover, manufacturers must consider the cost of not implementing automation. Failing to automate can result in higher operational costs and missed opportunities for innovation and market share. Companies that do not embrace automation risk falling behind their competitors, who leverage technology to streamline processes and improve offerings. Therefore, while the initial investment may seem high, the long-term benefits make it worthwhile.

Myth 3: Automation Isn’t Scalable

Many people believe automation cannot be scaled effectively. However, the key to scalability lies in the principles of modularity and flexibility in design. Automation can be easily expanded or reconfigured by incorporating modular components. This approach allows teams to make incremental upgrades and adjustments without a complete overhaul, making it a cost-effective solution for growing businesses with changing production needs.

One of the best examples of scalable automation occurs when systems are implemented across multiple factories and sites. For instance, a company might start with a single automated cell on a production line and, as demand increases, replicate this cell across locations. This method ensures production quality and efficiency while allowing for localized adjustments based on specific site requirements. The ability to scale automation enhances productivity and gives manufacturing companies a competitive edge in the market.

Myth 4: Automation is Only for Large Organizations

The idea that only large companies can benefit from automation is a misconception that needs to be challenged. With advancements in technology, it has become increasingly accessible and more affordable, making it a viable option for small and medium-sized enterprises. Solutions can be tailored to specific needs and budgets. This means smaller businesses can take advantage of the productivity and quality improvements automation offers.

However, successfully implementing and maintaining automation requires having the right people and capabilities for long-term success. Manufacturing businesses must invest in hiring and training individuals with skills in robotics, automation, and system integration. By building a team with the right expertise, organizations can effectively leverage automated technologies. The key is not the size of the business—but its ability to adapt and integrate automation into manufacturing processes.

Myth 5: Automation Won’t Work with Legacy Systems

Many OEMs worry that automation won’t work with existing processes and legacy systems. While integrating automation with legacy systems can be challenging, it’s entirely feasible with the right approach. Effective integration lies in effective change management and a willingness to adapt product designs. Manufacturing companies must be open to modifying existing processes to accommodating new systems. This might involve redesigning certain aspects of the product to make it more suitable for automation or investing in research and evaluation to find the best ways to integrate new technologies.

There are numerous examples of successful automation implementations in legacy factories. Many older facilities have modernized their operations by incorporating automation into existing workflows. This often starts with small-scale proofs of principle, where companies test automation on a limited part of their process before scaling. This enables them to identify potential issues and make adjustments, allowing companies to gradually transition to more automated processes without disrupting their entire production.       

Debunking Automation Myths

Automation is undeniably valuable for improving efficiency and market share. By automating menial tasks, staff members can focus on more critical, strategic work, enhancing productivity and reducing errors. In addition to saving significant costs, automation fosters innovation and growth within the organization.

For a deeper dive into debunking myths and understanding how automation can benefit your manufacturing business, watch this episode of the Enabling Automation podcast.