Inspired by the holiday classic “12 Days of Christmas,” we created a festive approach to the song with our “12 Days of Automation” series. Each day celebrates a unique aspect of automation, mirroring the structure of the beloved tune.
Keep reading to “unwrap” these innovative technologies:
Twelve Trays a Loading…
Loading trays are a key component to consider in assembly line development, because it ensures parts and products are efficiently organized and transported through various stages of production. Effective tray loading systems help manufacturers streamline operations, reduce handling time, and minimize the risk of damage to components.
Eleven Simulations…
Digital twin simulations play a pivotal role in modern manufacturing. By creating virtual replicas of physical systems, simulations allow for comprehensive testing and optimization of product designs and processes before they’re implemented on the factory floor.
Simulations also enable detailed analysis and troubleshooting, reducing the risk of costly errors and downtime. Manufacturers can achieve higher precision, better quality control, and more efficient assembly processes through simulations.
Ten Lines Assembling…
Automated assembly is the backbone of modern manufacturing, performing repetitive tasks with high precision and speed. These lines integrate advanced technologies such as robotics, conveyance systems, and vision systems to ensure smooth operations. Rigorous preventive maintenance, advanced monitoring tools, and comprehensive operator training are key to minimizing downtime and maximizing productivity.
Nine Testers Testing…
Both early and frequent testing are essential for identifying defects before they lead to expensive recalls or delays. Depending on the product, testing may include material handling, component validation, end-of-line tests, or simulations of tool interactions. Based on the product’s requirements, manufacturers may need a combination of electrical, mechanical, fluid dynamics, or BUS communication tests.
Eight Vision Systems…
Vision systems utilize advanced cameras and software to capture and analyze images, ensuring products meet stringent standards. Vision systems enhance manufacturing efficiencies by detecting defects, guiding robotic operations, and verifying assembly processes.
Seven Grippers Gripping…
Grippers efficiently and precisely transport various materials and components. By integrating advanced grippers, manufacturers can enhance the accuracy and speed of their material handling operations and reduce downtime. These also ensure materials are handled safely and efficiently, contributing to the overall effectiveness of automated assembly systems.
Six-Axis Robots…
Designed to perform complex tasks with high precision and flexibility, axis robots are indispensable in modern manufacturing. By leveraging these versatile robots, manufacturers can achieve greater product consistency and quality.
Five Laser Welds…
Laser welding is a highly precise and efficient method to join various components in battery cells, modules, and packs. Our experts have successfully integrated 500+ laser systems using 15+ laser types and understand that each battery design is unique and requires a custom process to ensure a zero-gap weld.
Four Reactor Refurbs…
Reactor refurbishments involve modernizing and enhancing major equipment and systems, ensuring safe and reliable operation for decades. This process includes updating technology, replacing aging components, and implementing advanced safety measures. Enhancing safety reduces the risk of accidents and ensures compliance with stringent regulatory standards.
ATS Industrial Automation is at the forefront of these efforts, including the Auto Calandria Tube Install at Bruce Power. This first-of-its-kind project uses robotics to install critical reactor components, improving radiological safety and ensuring quality.
Three Process Stations…
Design for Manufacturability (DFM) principles are essential when developing process stations efficiently to avoid part and product defects. DFM focuses on designing products with manufacturing in mind and helps identify and address potential issues early.
Two SuperTraks…
The SuperTrak CONVEYANCE™ Platform significantly boosts productivity by enabling faster cycle times and higher precision in product handling. Its modular design can be easily integrated and scaled, ensuring the system can adapt to various uses without extensive reconfiguration. By optimizing floor space and reducing the need for additional tooling, the platform helps manufacturers achieve greater efficiency and cost savings.
One leading EV battery manufacturer even achieved a 50% improvement in floor efficiency using the SuperTrak CONVEYANCE™ Platform while staying on schedule and budget.
My System as a Digital Twin!
A digital twin is a virtual replica of a physical system, process, or product, providing a comprehensive view of operations.
Digital twins enable real-time monitoring of manufacturing equipment and processes, allowing for predictive maintenance and reducing downtime and costs. By simulating different scenarios, digital twins optimize production before physical lines are built. This technology facilitates better decision-making by providing detailed insights into system performance and potential issues.
The 12 Days of Automation
Don’t miss the next social media series! Follow us on LinkedIn for more insights on industrial automation technologies, best practices, and solutions throughout the year.
Full 12 Days of Christmas Automation Lyrics
On the twelfth day of Christmas my ATS gave to me:
twelve trays a loading,
eleven simulations,
ten lines assembling,
nine testers testing,
eight vision systems,
seven grippers gripping,
six axis robots,
FIVE LASER WELDS,
four reactor refurbs,
three process stations,
two SuperTraks,
and all wrapped up in a digital twin!
Every project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.
Joe Brown
Business Development Specialist
ATS Industrial Automation
Joe helps companies of all kinds to automate and scale production using bespoke automated assembly, test, and conveyance systems.
