Smart Maintenance is a comprehensive approach to equipment service. It is designed to enhance the effectiveness of maintenance operations. It leverages digital twin technology for applications such as virtual commissioning, predictive maintenance, and virtual reality (VR) training to identify and countermeasure issues, ultimately reducing downtime and maximizing throughput.
By efficiently managing spare parts, Smart Maintenance ensures necessary components are available when needed, minimizing delays. It also provides a risk-free environment for training and performance testing, letting maintenance personnel gain hands-on experience without the risk of causing safety hazards or damaging equipment. This holistic approach optimizes equipment utilization and supports sustainability goals by reducing energy consumption and improving collaboration across teams.
Smart Maintenance Provides
On-demand navigation to a specific component on the line.
On-demand information on performance and lifecycle data, specifications for each hardware and software component, and spare parts inventory.
On-demand access to maintenance routines, troubleshooting checklists, and even spare parts lead time.
Every digitalization project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.
Benefits of Smart Maintenance
Risk-Free VR Training & Performance Testing Environment
Ensuring team training and performance testing can be conducted safely, with maximum accessibility, and scaled with growth.
Optimize Equipment Utilization
Predictive maintenance technologies allow leaders to identify and address bottlenecks, reducing downtime in a production line.
Functional Verification
Thorough quality checks, including part traceability and Statistical Process Control (SPC) charts, improve the efficiency of bug identification and repairs.
UReality VR Training
VR training fosters an immersive, interactive environment for training employees to perform maintenance tasks. It allows trainees to practice and learn maintenance procedures in a virtual setting. This type of training can simulate real-world scenarios, enabling employees to gain hands-on experience without the risk of safety hazards or the waste of scrapping parts. VR training can accommodate custom training modules for different tasks, ensuring trainees are well-prepared for any situation they might encounter in the field. These training modules can also be scaled as the facility and team grow.
Illuminate™ Manufacturing Intelligence
Illuminate Manufacturing Intelligence is a comprehensive factory floor management platform. It simplifies the collection and analysis of data from manufacturing systems. This allows operations and maintenance teams to understand the main drivers of system failures and quickly take action.
XR-Hub
XR-Hub is a platform for hosting, managing, and streaming augmented reality, VR training, and other applications to mobile devices, tablets, VR goggles and desktops. This frees users from being tethered to large servers—allowing them to use applications on the shop floor, because the content is streamed from the cloud or in-house servers. XR-Hub also redefines how users interact with digital environments, delivering a seamless, intuitive, and immersive experience.
PA Facts
PA Facts is a cloud-based Industrial Internet of Things (IIoT) solution that integrates data from all factory sources, connects systems, and contextualizes data to make actionable insights. Using existing information technology (IT) and operational technology (OT) systems, PA Facts connects physical manufacturing to the IT world to improve production efficiency.
Smart Coach™
Smart Coach is a training platform that gives operations managers direct access to step-by-step training modules and documentation. It optimizes employee onboarding by reinforcing knowledge during the time that often elapses between in-person training and system operations tasks. It improves retention through repetition and fills skill gaps with accessible site-specific documents and training videos linked to QR codes on the plant floor.
YANOMALY Predictive Maintenance
YANOMALY is an industrial data analytics software solution that enhances machine health monitoring and predictive maintenance. It uses AI-powered anomaly detection to monitor the condition of assets in real-time, identifying unusual patterns and deviations from normal behavior.
Key features include:
- Anomaly Detection: Detects unusual combinations of sensor values and patterns without needing prior examples of issues.
- Predictive Models: Builds machine-learning models to forecast failures or product quality issues, aiding in predictive maintenance.
- Asset Health Monitoring: Provides dedicated detectors for common equipment like motors, pumps, and compressors.
