Smart & Efficient
Pack Assembly and Test

With more than 110 EV battery assembly and test lines designed, we are at the forefront of battery module and pack assembly and testing. Our proven processes, project management skills, and global reach enable customers to meet their launch dates and stay within budget. With extensive battery pack knowledge and comprehensive product offerings, we provide customers with a modular and flexible platform to support a range of EV configurations.

Customer Challenges

Ramping up EV battery production efficiently and cost-effectively to meet growing demand.

Finding the right global partner with expertise in moving from pilot to full-scale EV pack assembly and test.

Supporting multiple product platforms and battery configurations.

Identifying the relevant tests for a completed battery pack.

Training teams on how to maintain new technology and equipment.

Every EV Assembly project is unique. Allow us to listen to your challenges and share how automation can launch your project on time.

Our Approach

Partnering with our customers, we simultaneously engineer to develop processes and systems for battery pack assembly including in-depth testing to validate the pack is built and functioning correctly.

Digital Engineering

Digital Engineering

Utilize digital twin engineering to virtually debug and validate the system’s tolerances before building. 

Automated Dispensing for EV Battery Assembly.

Automated Dispensing

Utilize automated dispense technology for consistent material application.

Bus-Bar Assembly

Bus-Bar Assembly

Automate bus-bar assembly with an in-line vision system to connect modules consistently.

Employee looking at a screen containing data from a monitor & trace program.

Monitor & Trace

Leverage ATS Illuminate™ Manufacturing Intelligence to monitor and trace cells as they move through the assembly process and into vehicles.

Robust Testing Equipment.

Robust Testing

Implement our modular connector design to manage testing across multiple form factors.

Material Handling

Material Handling

Develop ideal handling processes for both incoming and outgoing material.

Customer Benefits

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Speed to Market

Shorten the time frame to produce sellable products.

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Use digital simulation to streamline processes and production before build.

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High-throughput, consistent and repeatable assembly through automation.

Modular Approach


Support for a multitude of build recipes and platforms.

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Peace of Mind

Broad reach into a large supply chain.

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Streamlined Escalation

With online efficient service escalation.

“ATS Industrial Automation has brought significant technology that has helped improve the efficiency of our battery modules and packs lines.”

Battery Assembly Engineer,

Large American OEM.